There is no doubt that close die forging is a forging method that’s going to be with us for a long time. This is one of the forgings that is widely used because of its ability to produce a range of products. Most of the forged products that you find in the market are formed using this method.
As the name suggests, the close die forging method is where products are forged in closed dies. In most cases, there are two dies involved. The billet is placed between the dies and pressed to form the desired shape and size.
To carry out a successful close die forging, you need to consider several things. In this guide, we are going to look at some of the key things you need for a proper close die forging. Check out the following tips:
Right Metal to Forge
The first should be determining the right metal to forge. It is the choice of the metal that will determine most of the remaining processes going forward. If you want to forge aluminum or steel, the requirements will be different. Therefore, make sure that you have the right material depending on customer needs.
Die Forming and Material
With the product that you want to forge, you can create a die. The process of creating a close die forging die is quite complex because you need to get every detail of the product right. This is an important factor to consider. You also need to check the quality of the material used for the die construction. The dies should withstand the heat and pressure produced suing to forge. So they should be of better quality.
Heating Unit
For hot forging, you need to consider the issue of forging very seriously. This is an important factor to consider because it will, in many ways, determine the quality of the close die forging. Depending on the type of metal you want to hot forge, you need a heating unit that produces its crystallization temperature.
Pressing Unit
The last thing you need when doing the close die forging process is a pressing unit. You need a unit that can produce the compression force that will deform the original billet to produce the required shape and size. Be very cautious when selecting the press unit because a wrong unit will mess up the whole close die forging. You also need to add the polishing unit.