{"id":81315,"date":"2023-04-05T06:30:48","date_gmt":"2023-04-05T06:30:48","guid":{"rendered":"https:\/\/globalroadtechnology.com\/\/?p=81315"},"modified":"2023-06-23T05:37:14","modified_gmt":"2023-06-23T05:37:14","slug":"bhp-and-hatch-to-highlight-cleaner-steelmaking","status":"publish","type":"post","link":"https:\/\/globalroadtechnology.com\/bhp-and-hatch-to-highlight-cleaner-steelmaking\/","title":{"rendered":"BHP and Hatch to Highlight Cleaner Steelmaking"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">Australia&#8217;s biggest company BHP and global engineering firm Hatch will partner to design and build an Electric Smelting Furnace (ESF) pilot plant in Australia.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Electric arc furnaces are becoming widely used to reduce the carbon produced in the molten iron and steelmaking process. <\/span><span style=\"font-weight: 400;\">While other ESF projects are well underway around the globe, the joint venture will represent BHP\u2019s first foray into lower carbon smelting technology.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The pilot will assess the feasibility of a full-scale ESF plant.\u00a0<\/span><span style=\"font-weight: 400;\">The facility will rely on iron ore produced by BHP\u2019s Australian mines and replace the coking coal typically found in the steel smelting process with clean electricity and hydrogen.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The small-scale demonstration plant will open up collaboration opportunities with steel producers and technology providers to accelerate the scale-up of ESF plant designs.\u00a0\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The latest data suggests that more than 80% of emission reductions can be achieved with ESF technology when combined with a Direct Reduced Iron (DRI) step.\u00a0<\/span><span style=\"font-weight: 400;\">Direct Reduced Iron (DRI) \u2013 also called sponge iron \u2013 is produced by directly reducing iron ore (lumps, pellets, or fines) into a high-Fe iron product.\u00a0<\/span><\/p>\n<h2><strong>Cleaning up a Dirty Business<\/strong><\/h2>\n<p><span style=\"font-weight: 400;\">Steelmaking is a notoriously dirty business.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Responsible for up to 9% of total global emissions and 25% of industrial emissions, cleaning up steel is a top priority.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Traditionally relying on coking coal to provide the heat to turn raw iron ore molten, new technological advances are making significant gains in decarbonising the industry.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">An ESF system allows for greater flexibility in steelmaking.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">ESF permits the input of raw materials and enables the use of electric arc furnaces to utilise scrap steel and high-grade DRI.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">It can also be integrated into a steel plant\u2019s existing downstream production units.\u00a0\u00a0<\/span><\/p>\n<p><b>At a glance, here are some of the critical benefits of Electric Smelting and Arc Furnaces for the reduction of CO2:<\/b><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">ESF uses electricity rather than fossil fuels to generate the heat needed to melt metals.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">So long as the power comes from clean sources, electric furnaces produce zero direct greenhouse gas emissions during operation.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">They also have higher efficiency than traditional furnaces, requiring less energy to melt the same amount of metal for further energy savings.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Some countries are already incentivising ESF technology, with energy storage options expected to make them even more viable.<\/span><\/li>\n<\/ul>\n<h2><strong>A Word From the Partners<\/strong><\/h2>\n<p><span style=\"font-weight: 400;\">BHP was understandably bullish about the announcement.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">\u201cWe see the ESF process as a critical breakthrough in significantly reducing the carbon emissions intensity of steel production and one that provides an opportunity for iron ore from our Pilbara mines, BHP\u2019s Chief Commercial Officer, Vandita Pant, said.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">\u201cThe steel industry has identified the ESF as a viable option to use a wider range of raw materials. Steel companies globally are looking to build commercial-scale ESF plants as part of their CO2 emission reduction roadmaps.\u201d<\/span><\/p>\n<p><b>On the Hatch side, Managing Director for Bulk Metals, Joe Petrolito, lauded the partnership.<\/b><\/p>\n<p><span style=\"font-weight: 400;\">\u00a0\u201cHatch is excited to collaborate with BHP on this forward-looking initiative and is honoured to contribute to the efforts of an industry leader who is dedicated to driving tangible progress.\u201d<\/span><\/p>\n<p><span style=\"font-weight: 400;\">\u201cThis project marks a significant milestone in pursuing decarbonisation within a challenging sector that underpins global infrastructure and progress.\u201d<\/span><\/p>\n<h2><strong>Summary<\/strong><\/h2>\n<p><span style=\"font-weight: 400;\">BHP and Hatch will partner to build a pilot plant using Electric Smelting Furnace (ESF) technology.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">ESF plants are seen as a major step forward in reducing the carbon output from steelmaking.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The pilot plant will use iron ore sourced from BHP\u2019s Australian operations while eliminating coking coal and using clean electricity and hydrogen instead.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">It\u2019s hoped the project will lead to a full-sized facility that reduces carbon emissions from the\u00a0 iron and steelmaking process by more than 80%.\u00a0<\/span><\/p>\n<p><b>Dust suppression is an enduring issue in the world of mining and energy.<\/b><\/p>\n<p><b>Learn more about GRT\u2019s industry-leading and IoT-connected <\/b><a href=\"https:\/\/globalroadtechnology.com\/\/smart-dosing-units\/\"><b>SMART Dosing Units<\/b><\/a><b>, and discover how we\u2019re driving better dust suppression solutions for all!<\/b><\/p>\n<p class=\"nitro-offscreen\">Your feedback is important to us.<\/p>\n<p class=\"nitro-offscreen\">If you enjoyed reading this Global Road Technology industry update and found it informative, please let us know by leaving a\u00a0<a href=\"https:\/\/www.google.com\/search?q=global+road+technology&amp;rlz=1C5CHFA_enAU752AU752&amp;oq=global&amp;aqs=chrome.0.69i59j69i57j0l3j69i60l3.3319j0j7&amp;sourceid=chrome&amp;ie=UTF-8#lrd=0x6b916abf12666337:0x815ee63ce3f411ba,1,,,\" data-saferedirecturl=\"https:\/\/www.google.com\/url?q=https:\/\/www.google.com\/search?q%3Dglobal%2Broad%2Btechnology%26rlz%3D1C5CHFA_enAU752AU752%26oq%3Dglobal%26aqs%3Dchrome.0.69i59j69i57j0l3j69i60l3.3319j0j7%26sourceid%3Dchrome%26ie%3DUTF-8%23lrd%3D0x6b916abf12666337:0x815ee63ce3f411ba,1,,,&amp;source=gmail&amp;ust=1673908832372000&amp;usg=AOvVaw0Q0gAT-T9WcUnrr2R8Jru4\">REVIEW<\/a>.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>References:<\/strong><\/p>\n<p><span style=\"font-weight: 400;\">https:\/\/www.bhp.com\/news\/media-centre\/releases\/2023\/03\/bhp-and-hatch-commence-design-study-for-an-electric-smelting-furnace-pilot<\/span><\/p>\n<p><span style=\"font-weight: 400;\">https:\/\/www.mckinsey.com\/industries\/metals-and-mining\/our-insights\/decarbonization-challenge-for-steel<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Australia&#8217;s biggest company BHP and global engineering firm Hatch will partner to design and build an Electric Smelting Furnace (ESF) [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":81316,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[115],"tags":[],"class_list":["post-81315","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry-articles"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>BHP and Hatch to Highlight Cleaner Steelmaking | GRT<\/title>\n<meta name=\"description\" content=\"BHP and Hatch are teaming up to showcase sustainable steelmaking practices. 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